AS9100 Quality System

The AS9100 quality system Kit is a very effective quality plan for controlling critical business operations.
The AS9100 quality control system was designed for the aerospace industry, which requires very high reliability products.
Click here to go to the products in the complete At-PQC™ AS9100 quality system kit, $397.
Click here to go to the products in the Lean AS9100 quality system kit, $297 (37 fewer docs).

Click here for insight to the responsibilities of a quality manager.

The Lean AS9100 Quality Management System kit contains fewer documents because we've deleted the 'lessons-learned' documents that smooth-out the rough edges of the management system. The lean AS9100 kit allows you to learn your own lessons to create your own value-added documents to fill-in the gaps in your QMS that only your Customers will find, even in a certified QMS.
The Complete AS9100 QMS kit has more documents because of lessons-learned over many years from Customer feedback. The additional forms and work instructions help to present a mature quality management system that increases your credibility to earn more points from your Customers - more points usually means more business.
At-PQC™ AS9100 quality control system demonstration documents are WYSIWYG; that is, what you see is precisely what you receive in editable MS Word format, and we don't impose restrictive DRM User-limitations. Please feel free to use our documents for your AS9100 quality program project according to our license terms and conditions.
At-PQC™ is an "open-book" website where you can research the entire content of all demonstration documents, which means you will never take a chance with our products and guarantees you will make a well-informed decision about the right quality control system for your project. Better yet, At-PQC™ lets you tailor your AS9100 quality program to display your business name and logo because the documents you download immediately after a transaction are fully editable in your MS Word or OpenOffice software program. If you can't find what you're looking for, please contact us for assistance - your need is our continuous improvement opportunity.

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We are proud to have been recently chosen to support the AS9100 quality control projects for the following services, businesses and agencies:

A&B Aerospace Inc.
ALP and Associates
Angeles Precision Engineering, LLC
Aviosupport, Inc. and Gemini Engineering
Magellan Aerospace Corporation
Manconix Inc.
Nova Machining LLC
Perfekta, Inc.
Parker Hannifin Corporation
Ridley Precision Tool Co. Inc.
Robins Air Force Base, GA
Space Dynamics Laboratory, Utah State University
Specialty Motors, CA
Techna NDT
Valley Wood Craft

AS9100 Quality System Kit, $397Add to Cart | View Cart

Quality system for a variety of aerospace business operations that design and produce their own products. Click on the following links to evaluate the contents of the AS9100 quality program kit, which you can use in your business operation according to our license terms and conditions.
If you desire to register your QMS you will need to purchase the SAE sponsored document to support your project - please visit the SAE website to purchase the AS9100 and AS9101 standards:
http://www.sae.org/technical/standards/AS9100B
http://www.sae.org/technical/standards/AS9101C
The Kit contains all documents listed below - click each link to open

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PROCEDURES - WORK INSTRUCTIONS

First Article Instructions
Internal Auditor Training
Manufacturing Readiness Review (for realization process)
QMS-00 Quality Manual
QMS-01 Document Control
QMS-02 Configuration Management
QMS-03 Records Control
QMS-04 Management Process
QMS-05 Responsibilities Authorities
QMS-06 Training Program
QMS-07 Proposal Development and Contract Review
QMS-08 Purchasing
QMS-08-1 Purchase Order Review
QMS-09 Receiving
QMS-10 Manufacturing
QMS-11 Shipping
QMS-12 Internal Auditing
QMS-13 Corrective and Preventive Action
QMS-14 Control of Nonconforming Product
QMS-15 Calibration
QMS-16 Definitions and Abbreviations
QMS-17 Design and Development
QMS Introduction (for training)
QMS Quality Policy Handout
Validation of Tools and Molds
Validation Plan
Zero Acceptance, C=0 Sampling Plan Table
Zero Acceptance Number Sampling Plan

FORMS

Action Item
Authorization to Ship 1 (for product release)
Authorization to Ship 2
Bulletin (use for configuration control to document instructions for product release)
Calculated Risk Release (for product release)
Calibration System Forms
Calibration Reference-Only Tag
Calibration Seal Tag
Certificate of Compliance 1 (for product release)
Certificate of Conformance 2
Certificate of Test 1 (for product release)
Certificate of Test 2
Contract Review
Corrective Action Request
Customer Satisfaction Rating, Grand Average Spreadsheet
Customer Satisfaction Rating, Individual Customer Spreadsheet
Customer Satisfaction Survey
Data List - Parts List
Design Review
Engineering Change Proposal, Mil-Spec
Engineering Order (for design changes)
Final Inspection Tag
First Article Inspection, General Purpose Form
First Piece Inspection (for verification and validation)
Good Material Tag (for product release)
Good Material Dot, Peel-and-Stick
Good Material Tag, Dock-to-Stock
Inspection Instruction Template
Inspection Record
Inspection Report
Inspection Summary-1
Inspection Summary-2
Inspector Stamp Log
Internal Audit Report Template
Internal Audit Schedule Spreadsheet Form
Management Meeting Report
Nonconformance Report (for control of nonconforming product)
Packing Slip/CofC (for product release)
Procedure Template-1 (for product tests)
Procedure Template-2
Product Release Record 1
Product Release Record 2
Production Inspection Record Form-1
Production Inspection Record Form-2
Property Certificate from Supplier Form
Property Control Tag
Property Management Log
Property Record
QC Tags 1 (for product release)
QC Tags 2
QC Tags 3
QMS Procedure Template
Receiving Hold Dot, Peel-and-Stick
Receiving Inspection Record
Returned Goods Disposition (for control of nonconforming product)
RFW-RFD, Commercial (request for waiver-deviation)
RFW-RFD, Mil-Spec
Shelf Life Expiration Log
Supplier Evaluation
Supplier Performance Rating-1
Supplier Performance Rating Spreadsheet
Supplier Quality Requirements
Supplier Rating Cover Letter
Supplier Survey
Training Certificate-1
Training Certificate-2
Training Log
Training Orientation Request
Verification and Validation Record
Warranty Product Review Report (for control of nonconforming product)
Warranty Service Review Report (for control of nonconforming service)
Withhold Tag
Work Instruction-1
Work Instruction-2
Work Instruction-3
Work Instruction-4

VALUE ADDED WORK INSTRUCTIONS AND FORMS

Action Plan
Certificate of Material 1
Certificate of Material 2
Certificate of Origin 1
Certificate of Origin 2
Chemical ID Transfer Tag
Configuration Audit
Cost of Quality
Dimensional Analysis Form-1
Dimensional Analysis Form-2
Dimensional Analysis Form-3
Drawing Template - size A
General Requirements
Impact Analysis
Information Request
Invoice - Packing Slip - CofC - Spreadsheet
Job Sheet - Work Order
Metrics
MSDS
Nonconformance Trend Chart
Process Orientation Checklist
Product Yield Rating, Grand Average Pareto Chart
Product Yield Rating-1, Individual Item Chart
Purchase Order
Purchase Requisition
QMS System Overview (brief overview to provide to your Customers)
Quality Systems Cross Reference Matrix
Receiving Log
Requisition for Stock Control Item(s)
Routing Ticket-1
Routing Ticket-2
Routing Ticket-3
Routing Ticket-4
Shipping On-Time Delivery Rating-1
Shipping On-Time Delivery Rating-2
Statement of Work Template
X-Bar Spreadsheet

AS9100 Quality System Kit, $397Add to Cart | View Cart
Click on the above links to evaluate the contents of the AS9100 compliant Kit, which you can use in your business operation according to our license terms and conditions.

If you desire to register your QMS you will need to purchase the SAE sponsored document to support your project - please visit the SAE website to purchase the AS9100 and AS9101 standards:
http://www.sae.org/technical/standards/AS9100B
http://www.sae.org/technical/standards/AS9101C

Would you like to convert your the extremely effective AS9100 QMS into an extremely efficient quality management system?

- Efficient QMS™ -

eQMS software transforms any quality plan to a state-of-the-art quality program that enables your currently available resources to achieve compliance to any quality system standard. eQMS is an efficient quality program that is operated on the world-wide-web or your company's private network to exceed your business goals and excite your Customers.
Efficient QMS™ quality system software was developed to eliminate low Customer satisfaction and undesirable overhead expenses and labor-intensive QMS system maintenance.
- User-friendly point-and-click operation.
eQMS helped to earn Electro Energy, Colorado Springs, a 99% score for their AS9100 quality management system audit. The Registrar's AS9100 audit team remarked that the quality program was in their top ten list because of the demonstrated efficiency of eQMS. Click here for more information or click here for demo to vigorously experiment with eQMS.
We are proud Efficient QMS™ was recently chosen to support the AS9100 projects for the following services, businesses and agencies:

Access Laser Company
axept Custom Engineering MEMS
McAllister Tool and Machine
Sandia National Laboratories

Price: $797 includes AS9100 QMS System and MS Word documents.

Evaluate eQMS to see how it can dramatically improve the efficiency of the quality program that you need to keep your Customers from going to your competitor. Any size business, including a one, two or three person shop, can now compete to win new business or keep their existing business by operating any QMS, including AS9003, AS9100, AS9110, AS9120, ISO 9001, ISO 15161, MIL-I-45208, MIL-Q-9858, FAA-PMA or Repair Station, TS16949, Construction, Maintenance, Machine Shop, Engineering, or any Customer required quality system by using a truly Efficient QMS™!

How does a quality manager spell relief? Efficient QMS™

Quality Manager Responsibilities:

The Quality Manager is responsible for the administration of the Quality Plan and has the authority to manage all work affecting quality. The Quality Manager will provide leadership for the development, implementation, communication and maintenance of quality system policies and procedures for the Company according to the approved quality system. A primary goal is to achieve a high degree of joint ownership of quality and compliance strategies with all of the major operational stakeholders in the Company while addressing regulatory requirements in an effective, timely and responsible manner.

Responsibilities

Formulate and manage the development and implementation of goals, objectives, policies, procedures and systems pertaining to the quality assurance and regulatory functions.

Develop, implement, communicate and maintain a quality plan to bring the Company's Quality Systems and Policies into compliance with quality system requirements.

Manage documentation related to Quality System guidelines.

Quality Assurance project lead for cross-functional projects including determining QA timelines, plans and position strategies.

Manage and maintain the quality aspects of the Design Control Program including but not limited to design input and output documentation, applicable risk analyses, verification and validation activities and formal design reviews.

Provide leadership for developing and directing Quality Assurance and Quality improvement initiatives (Cost-of-Quality reductions, Audit system, CAPA system, etc.) for all products, processes and services.

Manage and maintain the Company's internal quality audit program and assess improvement initiatives resulting from all Quality Audits - internal and external.

Effectively interact with Production and Development teams to maintain product supply and help introduce new products.

Manage training of all company personnel in the requirements, documentation and maintenance of the corporate Quality System.

Manage and maintain the Company's quality inspection and product release programs for incoming and in-process materials and components, processes and finished goods.

Establish an auditing program and lead compliance audits of third party suppliers, manufacturers and distributors.

Report on timely basis to executive management on the performance of the quality system, any non-compliance issues and recommended actions.

Qualifications

Minimum of 5 years of Quality Systems supervisory/management experience within a related industry.

Experience interacting with regulatory authorities.

Experience in quality management systems.

Experience in quality system audits.

Working knowledge of design control processes.

Experience with statistical sampling plans and trending analyses.

Knowledgeable about electronic data management.

Professional certifications (e.g. American Society for Quality (ASQ), Certified Quality Auditor (CQA) desirable).

Skills

Ability to lead projects and programs with a positive "Get It Done" attitude.

Organized, attentive to detail and able to prioritize and handle multiple projects with competing deadlines.

Works efficiently both on independent basis and as part of a team.

Ability to deal effectively with all levels within the organization as well as with external parties, including regulatory bodies.

Proven strong problem solving ability with attention to root cause.

Maintains a personal and professional "continuous improvement" philosophy.

Excellent written and verbal communication skills, strong interpersonal skills.

The quality manager should be familiar with management tools for problem solving, process management and various metrics. Quality managers use problem solving tools to determine root causes and suggest solutions from various perspectives using data to make decisions.

Problem solving tools include:

The Seven Quality Tools using Pareto charts, cause and effect diagrams, flowcharts, control charts, check sheets, scatter diagrams and histograms.

Basic management and planning tools using Affinity diagrams, tree diagrams, process decision program charts, matrix diagrams, interrelationship digraphs, prioritization matrices and activity network diagrams.

Process improvement tools using root cause analysis, PDCA, six sigma DMAIC model, failure mode and effects analysis and statistical process control.

Innovation and creativity tools using creative decision making and problem solving techniques that include brainstorming, mind mapping, lateral thinking, critical thinking and design for six sigma.

Cost of Quality using prevention, appraisal, internal and external failure costs to suggest ways and means to improve the bottom line.

Process Management Tools include:

Planning and setting goals

Establishing controls

Monitoring and measuring performance

Documentation

Cycle-time reduction

Waste elimination

Theory of constraints for local vs system optimization and physical vs policy constraints that affect throughput

Elimination of special causes of variation

Maintaining improvements

Continuous improvement

Process mapping

Flowcharting

5 S's

Just in time

Kanban

Value streams

Measurement, Assessment and Metric Tools include:

Goal-question-metric modeling to identify when, what and how to measure projects and processes

Sampling techniques when appropriate

Statistical analysis to measure central tendency, dispersion and types of distributions to monitor processes and make data oriented decisions

Trend and pattern analysis to assess data-sets, graphs and charts for various cyclic, seasonal and environment trends and pattern shifts

Theory of variation to identify common and special causes of variation

Process capability using Cp and Cpk indices

Reliability and validity measurement theories using content, construct and criterion types of measures

Qualitative assessments using anecdotal feedback, observations and focus group output instead of objective measurements

Survey analysis interpretation

Additional quality manager skills include:

Customer relationship management to ensure partnerships and alliances

Energizing internal Customers to improve products, processes and services

Identification and prioritization of Customer needs and expectations using tools such as Voice of the Customer, House of Quality, Quality Function Deployment, focus groups and Customer surveys

Measurement of Customer satisfaction and loyalty using complaints, surveys, interviews, warranty data, value analysis and corrective actions

Conflicting requirement resolution and management of resources

Click here for a list of expenses to Register your AS9100 QMS

Here's how At-PQC™ can help you?

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At-PQC™ demo documents are WYSIWYG, that is, what you see in our demonstration documents is precisely what you receive in editable format. This guarantees a well-informed decision for your quality improvement project. Documents can be downloaded immediately upon completion of an online transaction or selections can be delivered by email upon receipt of your purchase order at our fax number 719-573-4205.
At-PQC™ shares a commitment and passion to continuously improve. Our most sincere desire is to make a significant and positive difference in the lives of practitioners and business leaders that are responsible for the success of their business. At-PQC™ is committed to providing the highest possible level of technical documents for the support of quality improvement projects. We believe in the unlimited potential for continuous improvement and we're prepared to support any improvement project that you can imagine - welcome to At-PQC™.

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Cell Phone Support: (719) 649-4242
Fax: (719) 573-4205

At-PQC™
JnF Specialties, LLC
664 Greenscape Lane
Colorado Springs, Colorado
Cell Phone Support: (719) 649-4242
Fax: (719) 573-4205

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